We can take on a project in the development stage and work closely with you throughout the product life cycle and our UK design department can help by offering expertise and advice to ensure the best solution for your project.
The simple answer is No. With offices in the UK and Asia, we have staff working around the clock to ensure you will be able to contact a member of EC staff 24hours a day.
We take data control very seriously.
All our suppliers have signed NDA’s and all data we receive will go into our UK office first to be ‘sanitised’ before it is sent to Asia for quotation.
We place a high emphasis on data control.
We can still handle your enquiry.
Our influence throughout the region will ensure that we can still offer a solution and provide a quotation.
No Problem. Where possible, we will try and provide samples FOC.
Sometimes we charge the tooling only for PCB samples and we will always provide samples first for PCB Assemblies prior to full production.
Not necessarily. Our supply chain has been designed to suit the UK and European market. We specialise in medium volume enquiries. If you are unsure, please give us a try and we will try our best to help.
Yes. We can help organise customer visits to anyone of our factories and with many being geographically close to each other, you may be able to visit more than one, or indeed several in quite a short timescale.
We can help organise hotels, visas and transport and will accompany you on your visit.
The choice is yours. We can ship directly via our freight companies, or you can choose for us to ship via the carrier of your choice.
We offer Air and Sea services, so you can choose which best suits your company in terms of cost and speed.
At EC we are proud of our multi-lingual staff. We have staff who are native speakers in English, Mandarin and Cantonese.
This means there is no language barrier to our operation.
No. We have directly signed up all our carefully selected suppliers.
We have direct contact with them and have built up strong relationships with them.
All our Asian suppliers have been carefully selected and subjected to a comprehensive visit report. Customers are welcome to view the visit reports.
Our suppliers are all approved to internationally renowned standards as relevant to their aspect of manufacturing i.e. ISO9001, ISO14001, TS16949, etc.
Our background in electronics overmoulding goes back many years, providing a wealth of experience in overmoulding Cable Assemblies to provide connector sealing and strain relief.
Today, in addition to overmoulding Cable Assemblies, we provide the latest and most cost effective moulding process for the protection and encapsulation of Printed Circuit Board Assemblies ( PCB’s ).
Low Pressure Overmoulding ( LPO ) protects sensitive electronic components on assembled printed circuit boards from moisture, dust, vibration and after market tampering.
It leaves your electronics undamaged, overmoulds directly onto your electronics and seals to IP67 rating. There is no need for a separate housing or potting.
LPO is also used to provide protection for Cable Assemblies, where connector sealing and strain relief is needed.
EC Electronics is the first contract manufacturer in the UK to offer LPO as a complete turnkey service, embracing PCB & Cable Assembly, Electrical Test and Overmoulding.
We can usually quote if you can provide a sample or a drawing or picture of the assembly you require overmoulding, plus its dimensions.
We need to know what environment the overmoulded product will be subject to in order to determine its properties required ( e.g. heat or UV light resistance etc. ).
We also need to know batch sizes and frequency required.
Yes, our toolmaking associates have been crafting precision low pressure moulding tools in aluminium that have been used world-wide since the process evolved during the mid 90’s.
They have the skills to create a precision mould tool by importing 3D CAD model data using the STEP ( ISO 10303) standard to network directly with their state of the art four and five axis CNC mills.
They can work to tolerances expressed in microns if necessary.
Yes, we use suppliers that only ship RoHS and WEEE compliant materials.
Circa 110mm x 90mm
Amber or black are the standard colour choices available. Some custom colours are available. Please contact us for details.
Yes, logos, product ID’s and text can be engraved on mould tools either in recessed or protruding format.
For most applications we recommend aluminium mould tools, which are quicker and less costly to produce than steel.
They offer excellent performance for volumes typically from 100 – 500,000, for simple to complex moulding applications that need production quickly on a tight budget.
Where there are no cost constraints and volumes are in the millions, steel mould tools provide better longevity and would be recommended.
We use Thermoplasitc polymers ( Polyamide and Polyolefin ) i.e. polymers that become pliable or mouldable above a specific temperature and return to a solid state on cooling.
They also possess excellent adhesive, moisture and UV light resistance properties, are quick to cure and are the preferred materials for low pressure overmoulding.
The performance of these materials varies according to the options chosen and require careful selection relating to their properties ( e.g solvent or moisture resistance ), in order to meet the environmental conditions the finished product resides in.
LPO is a 3 step process ( insert assembly > overmould > test ) versus an 8 step process for potting.
This removal of process steps reduces manufacturing time, overall labour and material costs and improves throughput, resulting in increased ROI.
There is zero waste, scrap is often recyclable and the process is environmentally friendly, giving off no toxic fumes.
Over-moulded components will typically meet or exceed IP 67 rating for the type of environment it is capable of operating in.
This means they are dust tight and protected against the effects of immersion.
The selection of Macromelt® material grade is critical as there are different degrees of water resistance.
The adhesive properties of the Macromelt® material will offer great seal and strain relief to most wire and cable materials.
When true strain relief is needed especially for sensitive cables/applications such as Cat 6 patch cords and connectors, the Macromelt® materials are superior.
Macromelt® adheres well to most substrates including PVC wires and PCB’s.
Henkel Corporation offers adhesion testing of their Macromelt® materials on any specific substrates; this type of testing will identify the most suitable material for a given application.
Many types of batteries have been successfully over-moulded with Macromelt.
However, simple prototype over-moulding for a particular battery is recommended before starting full-scale production.
Ensuring that the mould-set is vented correctly and optimising the injection profile is the key to avoiding air bubbles.
Densely populated circuit boards may require several steps in the injection profile to avoid any “shadow effects” behind components.
We would typically start by optimising flow with translucent materials to detect where voids occur and then change to black materials for production.
Shrinkage ranges from 1 to 1.5% for the different Macromelt materials.
No, not if proper design guidelines are followed.
(Uneven encapsulation such as a very thick material section on one side of a PCB with a thin layer on the other could result in warping).
Yes, The relativity low processing temperatures of the polyamide materials typically 218°C (425°F) are much lower than the reflow soldering temperatures.
Tests show that material injected at 218°C (425°F) typically will cool down to less than 150°C (300°F) by the time it reaches the board.
The moulding cycle is dependent on the size and material section thickness of the component and the type of equipment being used.
Typical cycle times range from 15 to 45 seconds. Multiple cavity moulds can be used to reduce the actual processing time per part.